EQUIPMENT
EQUIPMENT
Our production toolset contains many different kinds of cutting machinery, as much as many other modern technical equipment and machinery. We also use many different materials for manufacturing our products. From hard stainless steel to many kinds of graphite sheets, whatever suits the requested order best. Below we give you some indicative information on our main tools…
6 AXIS WATERJET Cutting System
In the field of demanding construction and shaping of hard metals and titanium, our company uses a 6-Axle Rotary Water Jet Cutter. The cutting and configuration capabilities that this system offers us are unlimited.
Briefly, we mention the following cutting features offered by our 6-Axle Water Jet Cutter
- • Ability of cutting 200 mm.
- • Ability to cut a wide variety of materials.
This includes: Stainless Steel, Titanium, Aluminum, Copper, etc.
- • Zero thermal stress of the material to be processed.
- • High cutting speeds.
- • Possibility of cutting with inclination up to 37°.
- • Smooth and flawless edges of the treated object.
This includes: Stainless Steel, Titanium, Aluminum, Copper, etc.
These are some cutting sample images in which appear by the result, all the abilities of our Waterjet Cutting System. Also, you can see the diversity of materials that can be processed through the machine…
| WATERJET | WIRE EDM | LASER | PLASMA | MILLING | |
|---|---|---|---|---|---|
| ACCURACY | Average of ±0.003" (±0.08 mm) and up to 0.001” (±25 μ) 1 | ±0.0001" (±2.5 μ) | ±0.001" (±25 μ) 2 | ±0.030 to ±0.060" (±0.75 to ±1.55 mm) | ±0.0003" (±8 μ) |
| THICKNESS | 3" (75mm) or more for some applications | 12" (30 cm) | Generally less than 0.25"(6.35mm) | Cuts less than 1.25" | Able to work on 3D parts |
| CUTTING SPEED | 5-10 times faster than EDM when thickness is under 1" | 5-10 times slower than waterjet | Very fast cutting in thin, non-reflective materials | Fast with thin sheets | Fair |
| EDGE QUALITY | Good | Excellent | Excellent | Fair | Excellent |
| MATERIAL DISTORTION | No Distortion | No | Possible | Possible | No |
| HEAT AFFECTED ZONE (HAZ) | None | Some | Yes | Yes | No |
| MATERIAL LIMITATION | Works in virtually all materials except really hard ceramics | Only works in conductive materials | Only non-reflective metals | Generally works in metals | Not ideal for very large parts |
| PROCESS | Cold supersonic abrasive used to cut material | Spark erosion used to remove material from electrically conductive materials | Thermal process | Thermal process | Mechanical cutting tool |
| SETUP | Fast and easy set-up | Relatively easy set-up | Relatively easy set-up but may have to tune laser for different materials | Relatively easy set-up | Time consuming set-up and programming |
The range of materials that can be processed with our 6-Axle Water Jet Cutter is quite wide and includes most importantly, all kinds of hard metals…
LASER CNC Cutting Machines
Our arsenal also includes two CNC Laser machines, which are mainly used for cutting and manufacturing metal parts and components.
Laser cutting also offers us excellent cutting accuracy and allows us to quickly build large product lines with absolute homogeneity and smooth surfaces, which when ready to cut are ready for any further processing, without the need for any additional treatment.
Steel Sheet Cutting
Graphite Sheet Cutting
Rubber Sheet Cutting
Tire Cutting for Use in Electrical and Electronic Equipment.
PTFE Parts Cutting
MICA Cutting for Use in Electrical and Electronic Equipment.
Our products are made of many different materials. Among them are included Gasket Sheets, Rubbers (NR/SBR, NBR, EPDM, Silicon, Polyurethane e.t.c.), Stainless Steel, Aluminum, Copper and many more…
3D MULTIAXIS SCANNER
For our design services and for accurate measurements or modeling of required components and prototypes, we use a 3D Armor Scanner with perfectly accurate measurement capabilities.
The use of 3D scanning technology as a tool is a one-way street in modern engineering as it offers us the capability for reproduction and construction of complex components in cases such as when it is difficult to find a ready-made spare part or requires the manufacture of a custom component. With the scanning model, we are able to build any kind of accessory regardless of size or complexity.
Information will be added soon. Please check again in a few days…
3D PRINTERS
Combined with 3D Scanning, we use state-of-the-art 3D printers, so in case, for example, of creating a prototype, we have the ability to print the digital model that came from 3D Scanning or was designed from scratch, in 3D printer, thus creating the necessary standard required for real-world testing.
This test makes it safer to transport the component to production, as this method eliminates the possibility of producing a large number of defective components.
Sample images will be added soon. Please check again in a few days…
